Product Description
Product Description
Product Description
-F Series Parallel Shaft Helical gearbox
Product Features
1. Modular design, compact structure. Extra-slim parallel shaft helical gearmotors are the perfect solution when space is limited
2. F series parallel shaft helical gearmotors are typically used in conveyors and materials processing applications
3. Multi-stage (2 or 3 stages) gear units for low output speed
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
5. Can be combined with other types of gearboxes (Such as R Series, UDL Series)
6. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)
Product Parameters
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) | |
| Solid Shaft | Hollow Shaft | |||||
| F38 | 25mm | 30mm | 16mm | 0.18~3.0 | 3.81~128.51 | 200 |
| F48 | 30mm | 35mm | 16mm | 0.18~3.0 | 5.06~189.39 | 400 |
| F58 | 35mm | 40mm | 19mm | 0.18~5.5 | 5.18~199.70 | 600 |
| F68 | 40mm | 40mm | 19mm | 0.18~5.5 | 4.21~228.99 | 820 |
| F78 | 50mm | 50mm | 24mm | 0.37~11 | 4.30~281.71 | 1500 |
| F88 | 60mm | 60mm | 28mm | 0.75~22 | 4.20~271.92 | 3000 |
| F98 | 70mm | 70mm | 38mm | 1.1~30 | 4.68~276.64 | 4300 |
| F108 | 90mm | 90mm | 42mm | 2.2~45 | 6.20~255.25 | 7840 |
| F128 | 110mm | 100mm | 55mm | 7.5~90 | 4.63~172.33 | 12000 |
| F158 | 120mm | 120mm | 70mm | 11~200 | 12.07~270.18 | 18000 |
Materials Data Sheet
| Housing material |
Grey Cast iron |
| Housing hardness |
HBS163~255 |
| Gear material |
20CrMnTi alloy steel |
| Surface hardness of gears |
HRC58°~62 ° |
| Gear core hardness |
HRC33~48 |
| Input / Output shaft material |
40Cr alloy steel |
| Input / Output shaft hardness |
HRC32~36 |
| Machining precision of gears |
accurate grinding, 6~5 Grade |
| Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment |
tempering, cementiting, quenching, normalizing, etc. |
| Efficiency |
94%~96% (depends on the transmission stage) |
| Noise (MAX) |
60~68dB |
| Temp. rise (MAX) |
40°C |
| Temp. rise (Oil)(MAX) |
50°C |
| Vibration |
≤20µm |
| Backlash |
≤20Arcmin |
| Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
| Brand of oil seal |
NAK — ZheJiang or other brands requested |
Detailed Photos
Our process of production
Our product line
Company Profile
Company Profile
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
Dear customers, If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂
| Application: | Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Miter Gears
The different types of miter gears include Hypoid, Crown, and Spiral. To learn more, read on. In addition, you’ll learn about their differences and similarities. This article will provide an overview of the different types of miter gears. You can also choose the type that fits your needs by using the guide below. After you’ve read it, you’ll know how to use them in your project. You’ll also learn how to pair them up by hand, which is particularly useful if you’re working on a mechanical component.
Bevel gears
Bevel and miter gears are both used to connect two shafts that have different axes. In most cases, these gears are used at right angles. The pitch cone of a bevel gear has the same shape as that of a spur gear, except the tooth profile is slightly tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-shaped. They can also have an offset crown wheel with straight teeth relative to the axis.
In addition to their industrial applications, miter gears are found in agriculture, bottling, printing, and various industrial sectors. They are used in coal mining, oil exploration, and chemical processes. They are an important part of conveyors, elevators, kilns, and more. In fact, miter gears are often used in machine tools, like forklifts and jigsaws.
When considering which gear is right for a certain application, you’ll need to think about the application and the design goals. For example, you’ll want to know the maximum load that the gear can carry. You can use computer simulation programs to determine the exact torque required for a specific application. Miter gears are bevel gears that are geared on a single axis, not two.
To calculate the torque required for a particular application, you’ll need to know the MA of each bevel gear. Fortunately, you can now do so with CZPT. With the help of this software, you can generate 3D models of spiral bevel gears. Once you’ve created your model, you can then machine it. This can make your job much easier! And it’s fun!
In terms of manufacturing, straight bevel gears are the easiest to produce. The earliest method for this type of gear is a planer with an indexing head. Since the development of CNC machining, however, more effective manufacturing methods have been developed. These include CZPT, Revacycle, and Coniflex systems. The CZPT uses the Revacycle system. You can also use a CNC mill to manufacture spiral bevel gears.
Hypoid bevel gears
When it comes to designing hypoid bevel gears for miter and other kinds of gears, there are several important parameters to consider. In order to produce high-quality gearings, the mounting distance between the gear teeth and the pinion must be within a predefined tolerance range. In other words, the mounting distance between the gear teeth and pinion must be 0.05 mm or less.
To make this possible, the hypoid bevel gearset mesh is designed to involve sliding action. The result is a quiet transmission. It also means that higher speeds are possible without increasing noise levels. In comparison, bevel gears tend to be noisy at high speeds. For these reasons, the hypoid gearset is the most efficient way to build miter gears. However, it’s important to keep in mind that hypoid gears are not for every application.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can produce larger pinions with smooth engagement. Crown bevel gears, on the other hand, have a 90-degree pitch and parallel teeth. Their geometry and pitch is unique, and they have particular geometrical properties. There are different ways to express pitch. The diametral pitch is the number of teeth, while circumferential measurement is called the circumference.
The face-milling method is another technique used for the manufacture of hypoid and spiral bevel gears. Face-milling allows gears to be ground for high accuracy and surface finish. It also allows for the elimination of heat treatment and facilitates the creation of predesigned ease-off topographies. Face-milling increases mechanical resistance by as much as 20%. It also reduces noise levels.
The ANSI/AGMA/ISO standards for geometric dimensioning differ from the best practices for manufacturing hypoid and bevel gears. The violation of common datum surfaces leads to a number of geometrical dimensioning issues. Moreover, hypoid gears need to be designed to incorporate the base pitches of the mating pinion and the hypoid bevel gear. This is not possible without knowing the base pitch of the gear and the mating pinion.
Crown bevel gears
When choosing crown bevels for a miter gear, you will need to consider a number of factors. Specifically, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will help you choose a bevel gear that possesses the right amount of excitation and load capacity. Crown bevels are also known as helical gears, which are a combination of two bevel gear types.
These bevel gears differ from spiral bevels because the bevels are not intersected. This gives you the flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their different tooth portions: the toe, or the part of the gear closest to the bore, and the heel, or the outermost diameter. The tooth height is smaller at the toe than it is at the heel, but the height of the gear is the same at both places.
Crown bevel gears are cylindrical, with teeth that are angled at an angle. They have a 1:1 gear ratio and are used for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is slightly narrower at the tip, giving them superior quietness. Crown bevel gears for miter gears can be made with an offset pinion.
There are many other options available when choosing a Crown bevel gear for miter gears. The material used for the gears can vary from plastics to pre-hardened alloys. If you are concerned with the material’s strength, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the advantage of being more durable than plastic. In addition to being stronger, crown bevel gears are also easier to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. However, they have a hyperbolic, not conical, pitch surface. The pinion is often offset above or below the center of the gear, which allows for a larger diameter. Crown bevel gears for miter gears are typically larger than hypoid gears. The hypoid gear is commonly used in automobile rear axles. They are useful when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
Spiral miter gears
Spiral bevel gears are produced by machining the face surface of the teeth. The process follows the Hertz theory of elastic contact, where the dislocations are equivalent to small significant dimensions of the contact area and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are small. Moreover, it can reduce noise. This makes spiral bevel gears an ideal choice for high-speed applications.
The precision machining of CZPT spiral miter gears reduces backlash. They feature adjustable locking nuts that can precisely adjust the spacing between the gear teeth. The result is reduced backlash and maximum drive life. In addition, these gears are flexible enough to accommodate design changes late in the production process, reducing risk for OEMs and increasing efficiency and productivity. The advantages of spiral miter gears are outlined below.
Spiral bevel gears also have many advantages. The most obvious of these advantages is that they have large-diameter shafts. The larger shaft size allows for a larger diameter gear, but this means a larger gear housing. In turn, this reduces ground clearance, interior space, and weight. It also makes the drive axle gear larger, which reduces ground clearance and interior space. Spiral bevel gears are more efficient than spiral bevel gears, but it may be harder to find the right size for your application.
Another benefit of spiral miter gears is their small size. For the same amount of power, a spiral miter gear is smaller than a straight cut miter gear. Moreover, spiral bevel gears are less likely to bend or pit. They also have higher precision properties. They are suitable for secondary operations. Spiral miter gears are more durable than straight cut ones and can operate at higher speeds.
A key feature of spiral miter gears is their ability to resist wear and tear. Because they are constantly being deformed, they tend to crack in a way that increases their wear and tear. The result is a harder gear with a more contoured grain flow. But it is possible to restore the quality of your gear through proper maintenance. If you have a machine, it would be in your best interest to replace worn parts if they aren’t functioning as they should.
editor by CX 2023-04-18
China TXT (SMRY) Shaft Mounted Reducer Shaft Gear TXT Shaft Reudcer spurs gear
Merchandise Description
SMRY Reducer Specification
1 Twin Tapered Output Hub
A tapered bore in both sides of the reducer’s output hub snugs up against a matching taper on the outer surface of the bushing. Bushing mounting screws pass through the bushing flange into a mounting collar on the hub. As the screws are tightened, the bushing moves inward, gripping the driven machine’s input shaft tightly and evenly around every point on its circumference. It is easy-on, easy-off. All the Output Bushing Bore accord to ANSI
2 Precrisio. n High Qua lity Gearing
C ompu ter D e s i g n He lical .Gears, Sturdy Alloy Materials for High Load Capability, Case Carburized for long life, Ground Profile Crown tooth Profile, In
Conformance with ISO 1328-1997, 98% Efficiency for Per Stage, Smooth Quiet Operation with Several Teeth in Mesh.
3 Maximum Capability Housing Design and style
Near Grain Cast Iron Construction, Excellent Vibration Dampening & Shock Resistance Functions, Precision Bored and Dowelled to Make sure Exact In-Line Assembly.
4 Strong Alloy Metal Shafts
Robust Alloy Metal, Hardened, Ground on Journals, Gear Seatings and Extensions, for Maximum Load and Maximum Torsional Loads. Generous Size Shaft
Keys for Shock Loading .
5 Use adapter for mount the torque arm, increase the strength of the gear case, the torque arm easy-on and easy-off and trustworthiness, controls position of standard torque arm mounting within recommended limits.
6 BackStops
Different Elements, anti-run back device, are available on all 15:1 and 25:1 ratio units.
7 Bearings and Oilseals
Bearings are all tapered roll bearings(Besides SMRY-2), have long time service time. Oilseals are Double Lipped Garter Spring Type, Guaranteeing Effective Oil
Sealing.
8 Torque Arm Assembly
For Effortless Adjustment of the Belt.
| size | Nominal ratio 15:1 | Nominal ratio twenty five:1 | weight lbs |
||||
| Actual Ratio | Maximum Input rpm | Optimum Ouput rpm | Actual Ratio | Greatest Input rpm | Greatest Ouput rpm | ||
| SMRY-two | fourteen.04 | 1974 | a hundred and forty | 23.37 | 1994 | eighty five | fifty eight |
| SMRY-three | fourteen.87 | 2083 | a hundred and forty | 24.75 | 2100 | eighty five | 98 |
| SMRY-4 | fifteen.13 | 2118 | one hundred forty | 24.38 | 2072 | eighty five | 139 |
| SMRY-five | 15.4 | 1925 | a hundred twenty five | 25.56 | 2044 | eighty | 207 |
| SMRY-6 | fifteen.34 | 1916 | one hundred twenty five | 25.fourteen | 2571 | eighty | 285 |
| SMRY-seven | fifteen.23 | 1827 | 120 | 24.eighty four | 1863 | 75 | 462 |
| SMRY-eight | fifteen.08 | 1809 | one hundred twenty | 24.sixty two | 1847 | seventy five | 633 |
| SMRY-9 | fifteen.twelve | 1814 | a hundred and twenty | twenty five.66 | 1925 | 75 | 760 |
size SMRY-2, 3,4,5,6,7,8,9 , ratio fifteen:1 ,twenty five:one
Firm Profile
l The largest manufacturer and exporter of worm equipment reducers in Asia.
l Established in 1976, we reworked from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH Energy TRANSMISSION Tools CO.,LTD is our new name since 2001.
l We are the 1st manufacturer of reducers and gearboxes in China who was given export license because calendar year 1993.
l “Fixedstar” brand gearboxes and reducers are the 1st operator of CHINA Best Brand and Most Well-known Trade Mark for reducers.
Initial to achieve ISO9001 and CE Certification between all makers of gearboxes in China.
As a expert manufacturer of worm gearbox and worm gear reducers in China, we largely produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo generate reducers, and so on. These products function rational structure, steady performance, and reliable quality, and so on. They are extensively used in electricity, mining, metallurgy, creating substance, chemical, meals, printing, ceramic, paper-generating, tobacco, and other industries.
We have 600 workers in our manufacturing facility, which addresses 70,000 square meters in HangZhou. We have been generating 2,500 models of reducers everyday because 2012. We are proudly exporting 70% of our merchandise to a lot more than forty countries all in excess of the term. Our buyers come from Italy, Germany, United states of america, Canada, Spain, British isles, Mexico, Brazil, Argentina, Turkey, Singapore and other principal industrial nations around the world in the entire world. thirty% of them are OEM made for immediate producers of other merchandise.
We warmly welcome customers from other elements of the world to pay a visit to us. Looking at is believing. We are quite assured that right after visiting our facility, you will have self-assurance on our products. We have the most current automatic equipments and experienced workers to guarantee the stable quality and big output. We have the most sophisticated complex and engineering group to help most demanding requirement on normal and OEM products.
Hunting forward to meeting you in HangZhou, China.
|
US $198 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Reducer |
|---|---|
| Hardness: | Hardened |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Cast Iron |
| Type: | Bevel Gear |
###
| Customization: |
Available
|
|---|
###
| size | Nominal ratio 15:1 | Nominal ratio 25:1 | weight lbs |
||||
| Actual Ratio | Maximum Input rpm | Maximum Ouput rpm | Actual Ratio | Maximum Input rpm | Maximum Ouput rpm | ||
| SMRY-2 | 14.04 | 1974 | 140 | 23.37 | 1994 | 85 | 58 |
| SMRY-3 | 14.87 | 2083 | 140 | 24.75 | 2100 | 85 | 98 |
| SMRY-4 | 15.13 | 2118 | 140 | 24.38 | 2072 | 85 | 139 |
| SMRY-5 | 15.4 | 1925 | 125 | 25.56 | 2044 | 80 | 207 |
| SMRY-6 | 15.34 | 1916 | 125 | 25.14 | 2010 | 80 | 285 |
| SMRY-7 | 15.23 | 1827 | 120 | 24.84 | 1863 | 75 | 462 |
| SMRY-8 | 15.08 | 1809 | 120 | 24.62 | 1847 | 75 | 633 |
| SMRY-9 | 15.12 | 1814 | 120 | 25.66 | 1925 | 75 | 760 |
|
US $198 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Reducer |
|---|---|
| Hardness: | Hardened |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Cast Iron |
| Type: | Bevel Gear |
###
| Customization: |
Available
|
|---|
###
| size | Nominal ratio 15:1 | Nominal ratio 25:1 | weight lbs |
||||
| Actual Ratio | Maximum Input rpm | Maximum Ouput rpm | Actual Ratio | Maximum Input rpm | Maximum Ouput rpm | ||
| SMRY-2 | 14.04 | 1974 | 140 | 23.37 | 1994 | 85 | 58 |
| SMRY-3 | 14.87 | 2083 | 140 | 24.75 | 2100 | 85 | 98 |
| SMRY-4 | 15.13 | 2118 | 140 | 24.38 | 2072 | 85 | 139 |
| SMRY-5 | 15.4 | 1925 | 125 | 25.56 | 2044 | 80 | 207 |
| SMRY-6 | 15.34 | 1916 | 125 | 25.14 | 2010 | 80 | 285 |
| SMRY-7 | 15.23 | 1827 | 120 | 24.84 | 1863 | 75 | 462 |
| SMRY-8 | 15.08 | 1809 | 120 | 24.62 | 1847 | 75 | 633 |
| SMRY-9 | 15.12 | 1814 | 120 | 25.66 | 1925 | 75 | 760 |
Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions
In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Synthesis of epicyclic gear trains for automotive automatic transmissions
The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Applications
The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Cost
The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.
editor by czh 2022-12-30
China Best Sales Powder Metallurgy Light Weight Hollow Input Shaft Harmonic Drive Reducer Gear with Good quality
Product Description
Excellent powder metallurgy parts metallic sintered components
We could provide a variety of powder metallurgy elements which includes iron based mostly and copper dependent with best good quality and most inexpensive value, remember to only send out the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, remember to do not hesitate to speak to us, we would like to supply the leading good quality and very best provider for you. thank you!
How do We Operate with Our Consumers
one. For a design professional or a massive company with your very own engineering team: we favor to get a completely RFQ pack from you including drawing, 3D product, quantity, pictures
two. For a start off-up organization operator or green hand for engineering: just deliver an notion that you want to try, you never even need to know what casting is
three. Our revenue will reply you inside of 24 hrs to verify further specifics and give the believed quotation time
four. Our engineering team will appraise your inquiry and offer our provide within next 1~3 working times.
5. We can organize a technical communication conference with you and our engineers with each other anytime if required.
| Place of origin: | Jangsu,China |
| Sort: | Powder metallurgy sintering |
| Spare areas variety: | Powder metallurgy components |
| Machinery Check report: | Provided |
| Content: | Iron,stainless,steel,copper |
| Essential marketing factors: | High quality assurance |
| Mould sort: | Tungsten steel |
| Content normal: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small property appliances,Lockset,Electric powered tool, automobile, |
| Model Identify: | OEM Service |
| Plating: | Personalized |
| After-income Support: | On the web assistance |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | Higher frequency quenching, oil immersion |
| Quality Manage: | one hundred% inspection |
The Advantage of Powder Metallurgy Procedure
one. Cost efficient
The ultimate goods can be compacted with powder metallurgy strategy ,and no need to have or can shorten the processing of device .It can preserve content tremendously and minimize the creation expense .
2. Complicated shapes
Powder metallurgy enables to acquire sophisticated shapes right from the compacting tooling ,without any machining procedure ,like enamel ,splines ,profiles ,frontal geometries and so forth.
three. Large precision
Achievable tolerances in the perpendicular route of compacting are generally IT 8-9 as sintered,improvable up to IT 5-7 following sizing .Extra machining operations can improve the precision .
four. Self-lubrication
The interconnected porosity of the content can be filled with oils ,acquiring then a self-lubricating bearing :the oil provides constant lubrication among bearing and shaft ,and the technique does not want any added exterior CZPT .
5. Green engineering
The production method of sintered parts is accredited as ecological ,simply because the materials squander is extremely lower ,the item is recyclable ,and the power performance is very good because the substance is not molten.
FAQ
Q1: What is the type of payment?
A: Generally you must prepay 50% of the total quantity. The balance ought to be pay out off ahead of shipment.
Q2: How to ensure the substantial top quality?
A: 100% inspection. We have Carl Zeiss substantial-precision screening products and testing department to make positive each product of measurement,physical appearance and stress examination are great.
Q3: How prolonged will you give me the reply?
A: we will contact you in 12 several hours as soon as we can.
This fall. How about your shipping time?
A: Typically, it will consider twenty five to 35 days soon after getting your CZPT payment. The specific shipping and delivery time relies upon on the products and the quantity of your buy. and if the merchandise was non normal, we have to consider further ten-15days for tooling/mould produced.
Q5. Can you make in accordance to the samples or drawings?
A: Of course, we can make by your samples or technical drawings. We can construct the molds and fixtures.
Q6: How about tooling Cost?
A: Tooling demand only cost when when first order, all foreseeable future orders would not cost again even tooling mend or underneath maintance.
Q7: What is your sample plan?
A: We can source the sample if we have ready elements in inventory, but the consumers have to spend the sample value and the courier cost.
Q8: How do you make our company long-time period and very good romantic relationship?
A: 1. We preserve very good top quality and aggressive value to make sure our consumers advantage
2. We respect every buyer as our pal and we sincerely do organization and make buddies with them, no issue exactly where they appear from.
Whether or not you are constructing from scratch or updating an current project, discovering the proper dimension for your roller chain is a crucial initial choice. To properly evaluate a roller chain, you want to know the total width, diameter, and width of the rollers, plate thickness, and top.
Like all of our roller chains, our solitary-strand roller chains are heat dipped to ensure a hundred% lubricated elements and heat taken care of to increase dress in resistance. Our very hot dip lubrication method ensures that each solitary strand roller chain operates at optimum potential and put on existence for as lengthy as achievable. EP Chain proudly gives extremely sturdy single chain roller chains for your comfort. Each and every of our solitary-strand roller chains is preloaded throughout the producing method, effectively decreasing first elongation soon after you receive your product. You will discover our one-strand roller chains employed in a selection of purposes, these kinds of as the meals market or conveyor belts. At EP Chain, we realize that downtime can indicate lost business and profits. Our solitary-strand roller chains are the missing url your firm requirements to keep machines and day-to-day functions working efficiently.
China Best Sales Motor Reducer Planetary Gear Unit with Hollow Shaft near me manufacturer
Merchandise Description
Motor Reducer Planetary Gear Device With Hollow Shaft
Application:
Straight 3 Stage Planetary Gearbox is extensively utilised for industrial apps. With the patterns deriving from CZPT innovating, the solution helps make excellent development in a compact, price tag effectiveness and blend. The merchandise configuration is highly versatile thanks to several possibilities as considerably as the mounting, the output shaft and the motor interface. With overloading bearing mounted to the output shaft, the products has been 1 of the powerful options to heavy-responsibility drive troubles.
How To Choose a Total CZPT planetary gearbox:
Comprehensive planetary gearbox produced up of 4 areas :
N series planetary gearbox torque sheet with versions
| Equipment unit dimensions | 200 | 201 | 240 | 241 | 280 | 281 | 353/354 | 355 | four hundred | 401 |
| Regular output torque T2N[Nm] |
1500 | 2000 | 3500 | 4000 | 4300 | 7300 | 13000 | 16000 | 20000 | 23000 |
| Equipment device size | 428 | 429 | 445 | 446 | 510 | 542 | 543 | 695 | 810 | 885 |
| Regular output torque T2N[Nm] |
26000 | 30000 | 32000 | 43000 | 63000 | 75000 | a hundred thousand | 150000 | 300000 | 420000 |
Chain pitch: refers to the length amongst the hinge centre of one particular chain website link and the hinge centre corresponding to the adjacent chain link. Sprocket Pitch Circle Diameter: The diameter of the circle the place the centre of the hinge is when the chain is wrapped around the ball. The hinge facilities of the chain and the circles drawn by means of these facilities are known as pitch circles, and their diameters are known as pitch circle diameters.These chains are utilized to continually carry and express material at a speed of 2 m/s. There are two sorts of conveyor chains: Removable or hooked chains: This variety of conveyor chain is utilized for electrical power transmission in between conveyors of shorter lengths. Closed chain: composed of the cylinder block and connecting rod, solid and formed, with high power after heat treatment.
The generate chain is used to transmit mechanical electrical power when the axle distance is limited. These chains have efficient lubrication. There are the pursuing 3 kinds of power transmission chains. Slider or Bushing Chain Bushing Roller Chain Tranquil Chain
China wholesaler Transmission Reducer Planetary Gear Unit with Male Splined Shaft near me factory
Product Description
Transmission Reducer Planetary Gear Device With Male Splined Shaft
Application:
Straight 3 Stage Planetary Gearbox is widely utilized for industrial applications. With the styles deriving from CZPT innovating, the item helps make great development in a compact, price tag efficiency and combination. The solution configuration is highly flexible because of to numerous choices as much as the mounting, the output shaft and the motor interface. With overloading bearing fastened to the output shaft, the items has been 1 of the effective options to heavy-responsibility generate issues.
How To Select a Complete CZPT planetary gearbox:
Comprehensive planetary gearbox produced up of 4 parts :
| A | |
| Enter Component | |
| one:AC electric motor | |
| 2: NEMA or IEC motor | |
| three: NEMA or IEC motor adapter flange | |
| 4: the Solid input shaft | |
| five: Solid input shaft with the fan | |
| B | |
| Equipment Reductions (co-axial stage 1-5 ,appropriate angle 1-4 . ) | |
| six:Correct angle reduction phase | |
| seven: Planetary reduction phase | |
| eight: Worm/planetary combination | |
| 9: Bevel helical planetary mixture | |
| C | |
| Output Component | |
| ten: Flanged output/ Footed output-Reliable shaft | |
| 11: Flanged output/ Footed output-Male spline shaft | |
| 12: Flanged output/ Footed output- Female spline shaft | |
| thirteen: Flanged output/ Footed output- | |
| fourteen: Flanged output/ Footed output-Pinion | |
| fifteen: Shaft Mount output for shrink disc | |
| D | |
| Fittings | |
| 16: Flange | |
| seventeen: Pinion gear | |
| eighteen: Sleeve coupling | |
| 19: Endplate | |
| 20: Splined bar | |
| 21: Shrink disc | |
N sequence planetary gearbox torque sheet with models
| Gear device dimension | two hundred | 201 | 240 | 241 | 280 | 281 | 353/354 | 355 | 400 | 401 |
| Typical output torque T2N[Nm] |
1500 | 2000 | 3500 | 4000 | 4300 | 7300 | 13000 | 16000 | 20000 | 23000 |
| Gear device dimensions | 428 | 429 | 445 | 446 | 510 | 542 | 543 | 695 | 810 | 885 |
| Typical output torque T2N[Nm] |
26000 | 30000 | 32000 | 43000 | 63000 | 75000 | a hundred thousand | 150000 | 300000 | 420000 |
Whether you are creating from scratch or updating an present task, obtaining the proper size for your roller chain is a crucial 1st decision. To precisely measure a roller chain, you want to know the overall width, diameter, and width of the rollers, plate thickness, and height.
The environment in which the roller chain is utilized and the operate it performs will impact which roller chain is used and how usually you will need to replace it. Relaxation confident that roller chains are one particular of the most efficient and efficient alternatives for power transmission and transportation applications. You will locate roller chains most frequently utilised for mechanical electrical power transmission in industrial machinery and item conveyance all through producing services. Standard Industries: Foodstuff, Beverage, Resources, Packaging, Automotive, Metals, Building, Mining
China high quality Transmission Reducer Right Angle Planetary Gear Unit with Male Splined Shaft near me manufacturer
Product Description
Transmission Reducer Appropriate Angle Planetary Equipment Device With Male Splined Shaft
Software:
Straight 3 Phase Planetary Gearbox is broadly utilised for industrial apps. With the styles deriving from CZPT innovating, the solution tends to make great development in a compact, price tag performance and blend. The solution configuration is extremely versatile due to many alternatives as significantly as the mounting, the output shaft and the motor interface. With overloading bearing set to the output shaft, the merchandise has been 1 of the strong options to heavy-duty travel issues.
How To Choose a Complete CZPT planetary gearbox:
Complete planetary gearbox produced up of 4 elements :
| A | |
| Enter Element | |
| one:AC electric motor | |
| two: NEMA or IEC motor | |
| three: NEMA or IEC motor adapter flange | |
| 4: the Solid input shaft | |
| 5: Solid input shaft with the enthusiast | |
| B | |
| Equipment Reductions (co-axial phase 1-5 ,proper angle 1-4 . ) | |
| 6:Appropriate angle reduction phase | |
| seven: Planetary reduction stage | |
| eight: Worm/planetary blend | |
| nine: Bevel helical planetary combination | |
| C | |
| Output Component | |
| ten: Flanged output/ Footed output-Reliable shaft | |
| 11: Flanged output/ Footed output-Male spline shaft | |
| twelve: Flanged output/ Footed output- Female spline shaft | |
| 13: Flanged output/ Footed output- | |
| fourteen: Flanged output/ Footed output-Pinion | |
| fifteen: Shaft Mount output for shrink disc | |
| D | |
| Fittings | |
| 16: Flange | |
| 17: Pinion equipment | |
| eighteen: Sleeve coupling | |
| 19: Endplate | |
| 20: Splined bar | |
| 21: Shrink disc | |
N sequence planetary gearbox torque sheet with types
| Gear unit dimension | two hundred | 201 | 240 | 241 | 280 | 281 | 353/354 | 355 | 400 | 401 |
| Normal output torque T2N[Nm] |
1500 | 2000 | 3500 | 4000 | 4300 | 7300 | 13000 | 16000 | 20000 | 23000 |
| Gear unit dimension | 428 | 429 | 445 | 446 | 510 | 542 | 543 | 695 | 810 | 885 |
| Typical output torque T2N[Nm] |
26000 | 30000 | 32000 | 43000 | 63000 | 75000 | one hundred thousand | 150000 | 300000 | 420000 |
Whether or not you are developing from scratch or updating an present undertaking, locating the proper size for your roller chain is a crucial first determination. To accurately measure a roller chain, you need to know the all round width, diameter, and width of the rollers, plate thickness, and peak.
The roller chain runs on rotating sprockets related to the motor that drives the chain. In most roller chains, there are two types of backlinks utilized alternately to make it perform. Interior join (also known as roller sign up for): The two interior plates are joined together by two sleeves or bushings underneath the two rollers. Outer ring (also called pin ring): The two outer plates are pinned with each other, by means of the bushing of the interior ring.