China best CNC Machine Customized Small Nylon Gear Epicyclic Gear Plastic hypoid bevel gear

Product Description

 

Product Description

Item

CNC machine customized small Nylon gear epicyclic gear plastic

Material

ABS, PC/ABS, PP, PC, POM(Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS),  SAN/AS, ASA, PVC, UPVC, TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, PTFE, GPPS, PPO, PES, CA, etc

Certificate

IATF 16949:2016 / ISO 9001:2015 / ISO 45001:2018 / ISO 14001:2015 /REACH/ROHS/MSDS/LFGB/F D A

Drawing Format

.stp / .step / .igs /.CHINAMFG /.dwg / .pdf

Color

Almost all PMS colors available.

Parameters

Inch, centimeter, millimeter, etc.

Function

Industrial parts /daily supply / Medical grade supply, etc.

Surface Treatment

Matte, Common polishing, Mirror polishing, Texture, Plating, Power Coating (Painting), Laser Engraving, Brushing, Marbling, Printing etc.

Mold Material

S136H, 718H, NAK80, P20, H13, etc.

Mold Precision

If no special request, apply to SJ/T10628-1995 standards, class 3.

Mold Life-cycle

100,000-500,000 shots.

Packing

Pack in bulk / poly bag / bubble bag / color box.

Sample

Available. One cavity sample mold or 3D printing.

Price Tip

The price shown above is just for reference, final actual price depends on your design, material request, surface treatment, order qty, package request, etc.

CNC machine customized small Nylon gear epicyclic gear plastic

 

1. Rapid Prototyping & On-demand production services; 

2. Professional DFM Report before Mould Making;  

3.Capability for Plastic Injection Molding is up to 1500mm

DFM Report (Design for Manufacturability) for Reference.

Some Custom CHINAMFG & Moulds for Your Reference.

Neway Highly Welcome Your Own Custom Designs !!!

Neway Support Custom Design Moulds & Moulds Export.

Neway Can Also Provide Mould Spare Parts Export, eg: Slider, Inserts, Ejector Pins, etc.

NEWAY has complete production chain from R&D, Rapid Prototypes, mould design, mould making, components production, assembling, packing to export. Having 1 supplier like CHINAMFG for the complete assembly will allow for better design, quality, and fit of all the individual parts.


The most common used surface treatment are: Matte, Texture (fine texture, rough texture…), Common Polishing, Mirror Polishing, Laser Engraving, Printing, Plating, Brushing, Marbling), etc. You can view below surface pictures for reference

Company Profile

Our Advantages

Good reviews of customer

Certifications

Below are some inspection equipment for reference:

And attach the injection molding CHINAMFG inspection report for reference:

Packaging & Shipping

FAQ

Q1. How soon can I get a precise quotation for custom plastic injection part?
A1: Please send us your inquiry by email or Alibaba TM message. Once we confirm the design (Feature details with parameters), material, color, qty, we can provide quotation within 24 HOURS.

Q2: Can I get a free sample, how long will it take?
A2: a. For standard products we have in stock, YES for free sample, but the express fee will be charged in advance.

Mostly, it takes 3-10 days.
b. For custom products, sample fee is determined by the detailed sample requirements. Normally, it takes 7-15 days.

Q3: Can you make custom parts based on my sample?
A3: Yes, you can send the sample to us by express and we will evaluate the sample, scan the features and draft 3D drawing for production.

Q4: What does your OEM service include?
A4: We follow up your request from the design idea to the mass production.
a. You can provide 3D drawing to us, then our engineers and production teams evaluate the design and quote you the precise cost.
b. If you don’t have 3D drawing, you can provide 2D drawing or draft with features details with full dimensions, we can draft 3D drawing for you with fair charge.
c. You can also customize Logo on the product surface, package, color box or carton.
d. We also provide assembly service for the OEM parts.

Q5. What is your payment term?
A5: We accept T/T, Paypal, Western Union, L/C, Alibaba Trade Assurance.

Work with Neway, your business is in safe and your money is in safe!

If you can dream it, we can build it!
 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Car, Others
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Plastic Injection
Toothed Portion Shape: Bevel Wheel
Material: Plastic
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

epicyclic gear

Can you provide examples of vehicles or devices that use epicyclic gears?

Epicyclic gears, also known as planetary gears, are employed in various vehicles and devices for efficient power transmission and control. Here are some examples:

1. Automotive Transmissions:

Epicyclic gears are extensively used in automotive transmissions, including automatic transmissions and continuously variable transmissions (CVT). They allow for smooth gear shifting, gear reduction, and torque multiplication, enhancing vehicle performance and fuel efficiency.

2. Wind Turbines:

Many wind turbines utilize epicyclic gear systems to convert the low-speed rotation of the wind turbine blades into high-speed rotation required by the generator. Epicyclic gears enable efficient power transmission, allowing wind turbines to generate electricity effectively.

3. Robotics:

Epicyclic gears find applications in robotics for precise motion control and torque transmission. They are used in robotic arms, humanoid robots, and other robotic mechanisms where compactness and versatility are essential.

4. Industrial Machinery:

Various industrial machinery, such as conveyors, mixers, and machine tools, incorporate epicyclic gears for power transmission and speed control. Epicyclic gear systems provide reliable and efficient operation in demanding industrial environments.

5. Aircraft Systems:

Epicyclic gears are employed in aircraft systems, including helicopter transmissions and auxiliary power units (APUs). They enable gear reduction, torque multiplication, and precise control in critical aircraft operations.

6. Power Tools:

Many power tools, such as drills, grinders, and impact wrenches, utilize epicyclic gears to deliver high torque and variable speed control. Epicyclic gear systems enhance the performance and usability of power tools across various applications.

7. Bicycle Hubs:

Some advanced bicycle hubs employ epicyclic gears for gear shifting and multiple gear ratios. These gear systems allow cyclists to change gears smoothly, adapt to different terrains, and optimize pedaling efficiency.

8. Marine Propulsion Systems:

Epicyclic gears are utilized in marine propulsion systems, including marine transmissions and outboard motors. They enable efficient power transfer and speed control in marine vessels.

These are just a few examples of vehicles and devices that incorporate epicyclic gears. Their widespread use across various industries is a testament to the advantages and versatility offered by epicyclic gear systems.

epicyclic gear

Can you explain the function of an epicyclic gear system in a helicopter’s rotor?

An epicyclic gear system, also known as a planetary gear system, plays a crucial function in a helicopter’s rotor. Here’s a detailed explanation:

1. Power Transmission:

The primary function of the epicyclic gear system in a helicopter’s rotor is to transmit power from the engine to the rotor blades. The system acts as a mechanical interface between the engine and the rotor, transferring torque and rotational motion effectively.

2. Gear Reduction:

The epicyclic gear system allows for gear reduction, which is essential in a helicopter rotor system. The high-speed rotation of the engine is converted into a lower rotational speed but increased torque at the rotor. This gear reduction enables the rotor blades to achieve the necessary lift and control, even with the high rotational speed of the engine.

3. Speed Control:

The epicyclic gear system provides speed control capabilities for the helicopter’s rotor. By adjusting the gear ratios within the system, the rotational speed of the rotor blades can be controlled. This speed control is vital for various flight maneuvers, such as takeoff, landing, hovering, and forward flight.

4. Torque Distribution:

An important function of the epicyclic gear system is to distribute torque evenly among the rotor blades. The system ensures that the torque generated by the engine is evenly distributed across all the blades, resulting in balanced lift and stable flight characteristics.

5. Autorotation:

The epicyclic gear system also enables autorotation, which is a critical safety feature in helicopters. During an engine failure, the system allows the rotor blades to continue rotating solely due to the upward airflow. This autorotation provides a controlled descent and allows the pilot to maintain some level of control over the helicopter’s flight path during an emergency.

6. Feathering:

Feathering refers to the ability to adjust the pitch angle of the rotor blades collectively. The epicyclic gear system incorporates mechanisms that enable feathering, allowing the pilot to change the pitch angle of all the blades simultaneously. This adjustment is used to optimize the helicopter’s performance in different flight conditions, such as reducing drag or increasing lift.

7. Mechanical Isolation:

The epicyclic gear system provides mechanical isolation between the engine and the rotor blades. This isolation helps dampen vibrations and reduces the transmission of engine-induced vibrations to the rotor system. It contributes to smoother operation, improved comfort, and reduced stress on the overall helicopter structure.

In summary, the function of an epicyclic gear system in a helicopter’s rotor includes power transmission, gear reduction, speed control, torque distribution, autorotation capability, feathering control, and mechanical isolation. These functions are critical for achieving efficient and safe helicopter operations, enabling lift generation, flight control, and maneuverability.

epicyclic gear

Can you explain the concept of planetary gear sets in epicyclic systems?

In epicyclic gear systems, planetary gear sets play a fundamental role. Here’s a detailed explanation of the concept:

1. Definition:

A planetary gear set consists of three main components: a central sun gear, multiple planet gears, and an outer ring gear, also known as the annular gear. The planet gears are typically mounted on a carrier, which allows them to rotate around the sun gear.

2. Gear Engagement:

The teeth of the planet gears mesh with both the sun gear and the annular gear. The sun gear is positioned at the center and is surrounded by the planet gears. The annular gear has internal teeth that engage with the planet gears, while its external teeth provide the outer boundary of the gear system.

3. Gear Motion:

The motion of a planetary gear set involves a combination of rotational and orbital motion. When the sun gear rotates, it causes the planet gears to rotate around their own axes while simultaneously orbiting around the sun gear.

4. Gear Ratios:

Planetary gear sets offer various gear ratios depending on how the components are held or driven. The gear ratio is determined by the number of teeth on the gears and the arrangement of the gear engagement. By fixing one component and driving another, different gear ratios can be achieved.

5. Gear Functions:

The arrangement and motion of planetary gear sets allow for a wide range of functions in epicyclic systems, including:

  • Speed Reduction: By fixing the sun gear and rotating the carrier or annular gear, the output speed can be reduced compared to the input speed.
  • Speed Increase: By fixing the carrier or annular gear and rotating the sun gear, the output speed can be increased compared to the input speed.
  • Directional Changes: Changing the gear engagement arrangement allows reversing the direction of rotation between the input and output shafts.
  • Torque Multiplication: The gear ratios in a planetary gear set enable torque multiplication, providing mechanical advantage between the input and output.
  • Braking: By holding specific components, such as the sun gear or the carrier, the gear system can act as a brake, preventing rotation or controlling the speed of the output shaft.

Planetary gear sets are widely used in various applications, including automotive transmissions, gearboxes, power tools, and robotics. Their compact size, versatility in gear ratios, and ability to perform different functions make them essential components in many mechanical systems.

China best CNC Machine Customized Small Nylon Gear Epicyclic Gear Plastic hypoid bevel gearChina best CNC Machine Customized Small Nylon Gear Epicyclic Gear Plastic hypoid bevel gear
editor by CX 2023-12-07